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Battelle Announces Rapid Manufacturing of a System to Decontaminate N95 Respirator Masks

March 30, 2020

welder constructing Battelle CCDS chamber

Battelle announced today that it has begun rapid manufacturing of a system to decontaminate N95 respirator masks and other medical protective equipment.

welder constructing Battelle CCDS chamber

Each Battelle CCDS Critical Care Decontamination System™ is capable of decontaminating up to 80,000 masks per day at full capacity. Because it is scalable, the system is capable of processing even more pieces of personal protective equipment (PPE) each day. Battelle CCDS™ uses concentrated, vapor phase hydrogen peroxide (VPHP) and works by exposing used respirator masks to the validated concentration level for 2.5 hours to decontaminate biological contaminates, including SARS-CoV-2.

Battelle has a fully operational system at its West Jefferson, Ohio facility that has processed test batches of previously worn PPE received from Central Ohio hospitals. Battelle is working closely with the U.S. Food and Drug Administration to obtain an Emergency Use Authorization (EUA) to begin processing previously worn PPE for reuse in a clinical setting.

This past week, Battelle started building systems at one of its manufacturing operations in Columbus for shipment to sites around the country. The first completed system is in transit and will be placed at an undisclosed location in the New York metropolitan area to address that city’s critical shortage of PPE needed by healthcare workers and first responders.

“The Battelle team mobilized to begin acquiring parts and developing manufacturing processes to deploy systems to help those on the frontline who need essential protective equipment,” said Matt Vaughan, Battelle’s Contract Research President. “We are building the next units and are in discussions with health officials across the country to determine where to best place them.”

See Full Press Release: Battelle CCDS Critical Care Decontamination System™ Being Deployed to Meet Urgent Need for Personal Protective Equipment for Nation’s Healthcare Workforce


Written by: Battelle


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